Re 205 Spares Catalogue
Re 205 Spares Catalogue
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.
A/t. Alternate Rr Rear 26 Pump Assly Oil & Oil Strainer 34,35 59 Battery & Fuse Box Assly 81,82
27 Oil Cooler 36,37 60 Starter Motor 83
R.H. Right hand Hex. Hexagonal
28 Fare Meter Drive Unit 38 61 Passenger Body 84,85
L.H. Left hand AR As required 29 Petrol Tank & Petrol Cock Assly 39,40 62 Rear Mudguard / Bumper &
30 Petrol Tank ( CNG / LPG ) 41 Mud Flap 86
31 Front Brake Linkage 42 63 Hood & Frame Assly / Packing 87,88
32 Wheel Cylinder Front 43 64 Wind Shield & Wiper Motor 89,90
33 Rear Brake Assly- Auto Adjuster 44,45 65 Seat Assly. 91,92
Index Plate No. 1 : ENGINE & CRANKCASE CLUTCH SIDE
1
Plate No. 1 : ENGINE & CRANKCASE CLUTCH SIDE Plate No. 2 : CRANK CASE MAGNETO SIDE
24
15 14 5 10
1
19
9
8
14
2
20
6
17
18 6
12
4
13
12
23 4
5 11
2 3
26 11 3
8
13
22 7
25 17
15 7
9
21
10 16
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
2 3 3
Plate No. 3 : CLUTCH COVER Plate No. 3 : CLUTCH COVER
17 17
16 17 17
16
9
9
10
11 14 2 10
6 11 14 2 6
17
17
11 15 11 15
7
4 7
4
3
3
13
13
12
12
5
5
10
10
1
1
9 8
9 8
3
3
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
4 5
Plate No. 4 : CYLINDER / PISTON ASSEMBLY Plate No. 5 : CRANK SHAFT ASSEMBLY
2
5
8
6
1
4
6
7 4
4 4 3
9
3 2
5
9
1
8
7
12 10
11
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
6 3 7
Plate No. 6 : CYLINDER HEAD Plate No. 7 : VALVE
4 9
15
15 14 10
5
9 14 10
8
7
8
11 12
6
15
11
10 14
9
2 13 5
10 6
16 8
1
13 11 4
3
18 3
18 19 7
13 17
12
1/2
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
8 3 9
Plate No. 8 : CAM SAHFT AND CHAIN TENSIONER Plate No. 9 : CLUTCH PLATE ASSLY
10 9
3 6
7
2
3
8 4
1 7 5
15
4 4 5
12 5
4
11
10 5
4
9
13
8
5
4 4
6
5
2
4
3
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
10 12
9 1 4
6
10
2
9 3
8
5
4 11
6 3
7
1 5 6
12 7
11
8
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
12 13
Plate No. 12 : MAIN SHAFT Plate No. 13 : GEAR TRANSMISSION
9 11
7
10
3
12
8
1 6
7
2
4
5
1
6
6
5 2
3
4
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
6 21 1007 11 Circlip 2 2 2
6 39 0213 11 Plain washer 1 1 1
7 01 1007 11 Shoulder ring No. 1 1 1 1
7 28 1010 38 Spring 2 2 2
01 1007 12 Shoulder ring No. 2 1 1 1
8 01 1801 23 Steel ball 2 2 2 01 1007 13 Shoulder ring No. 3 1 1 1 Selective
9 AA 1010 61 Cup gear shifter 1 1 1 01 1007 14 Shoulder ring No. 4 1 1 1
8 AA 1015 55 Reverse control gear 1 1 1
9 AA 1010 55 Thrust washer 1 1 1
10 AA 1013 92 Multiple gear shaft 1 1 1
14 3 15
Plate No. 14 : GEAR SHIFTER ASSLY. Plate No. 15 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.)
13 14
32
16
33 15 11
31 34
4 10
1
37
12 6
2 22
23 13
8 20
5 36
6 21 5
4
3
10 24
7 15 23 22 2
9 19
18
26 20
3 30 29 21 19
11
8
25 35 17
14 7
12 27
1 10
18
23 11 9 22
28
23
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
16 17
Plate No. 15 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.) Plate No. 15 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.)
32 14 32 14
16 16
33 15 11 33 15 11
31 34 31 34
10 10
1 1
37 37
12 6 12 6
22 22
23 13 23 13
20 20
21 36 5 21 36 5
4 4
3 3
24 24
23 22 2 23 22 2
19 19
18 18
26 20 26 20
30 29 30 29
21 19 21 19
8 8
25 35 17 25 35 17
7 7
27 27
10 10
18 18
23 11 9 22 23 11 9 22
28 28
23 23
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
18 19
Plate No. 16 : DIFFERENTIAL ASSEMBLY Plate No. 17 : DIFFERENTIAL COVER
8
2
13
12 7
10
11
11
10 3
5 14
4
6
7
1 5
9 1
13 8 11
4
12
6
16
8 3
9 15
4 2
5 9
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
3
2
4 7
6
6
2
5 5
1 1
4
7
9 8
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
22 23
Plate No. 20 : SILENCER ASSEMBLY Plate No. 20 : SILENCER ASSEMBLY
2
4 14 4 14
3 3
1 1
13 13
12 12
11 11
16 16
15 15
13 13
8 8
6 6
4 4
7 9 7 9
7 7
5 5
13 13
10 10
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
24 25
Plate No. 21 : ENGINE MOUNTING Plate No. 21 : ENGINE MOUNTING
2 9 2 9
13 4 2 8 13 4 2 8
11 9 11 9
7 7
7 7
10 6 10 6
8 8
16 16
18 5 18 5
18 18
2 2
4 9 2 4 9 2
9 4 9 4
13 13
12 17 12 17
3 3
1 15 1 15
12 14 12 14
16 16
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
26 27
Plate No. 22 : MAGNETO ASSEMBLY Plate No. 23 : SPARK PLUG AND H.T. COIL
5
6
4 6
5
4 2
9
7
3
8 8
12
6 9
5 3 1
7 2
1 10
11
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET VNG LPG PET CNG LPG
28 29
Plate No. 24 : CARBURETOR Plate No. 24 : CARBURETOR
15 15
11 11
9 6 9 6
1 1
4 4
19 19
8 3 18 8 3 18
10 10
2 2
5 5
7 7
17 17
14 13 12 16 14 13 12 16
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
30 31
Plate No. 25 : AIR FILTER COMPLETE Plate No. 25 29 : AIR
: AIR FILTER
FILTER COMPLETE
COMPLETE
18 18
1 11 1
11
6 6 5
5 3
3 4 10 4
10
2 2
12 12
19 19
6A 7 8
7
9 9
15 15
8 8
16 16
14 14
17 17
20
20 13
13
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
1 AA 1211 26 Air filter assly 1 1 1 (for MAHALE) 13 AA 1211 27 Hose Assly Integral 1 -- --
AA 1211 51 Air filter assly 1 1 1 (for MNR) AF 1214 20 Assly. comp. hose intake -- 1 --
2 AL 1210 62 Element air filter 1 1 1 (for MAHALE) AM 1211 15 Assly. comp. hose intake -- -- 1
AA 1211 50 Element air filter 1 1 1 (for MNR) 14 JA 5814 07 Clamp 1 1 1
3 AL 1210 71 Housing air filter 1 1 1 15 31 1210 41 Clamp 1 1 1
4 AL 1210 68 Seal ring flat 1 1 1
5 AL 1210 69 Clamp flat 1 1 1
16 AA 1210 71 Clamp 1 1 1
6 AL 1210 70 Cover air filter 1 1 1 17 AF 1214 24 Controller 1 -- --
6A BB 1210 29 Flap Air Intake 1 1 1 AF 1214 80 Controller -- 1 --
7 AA 2311 42 Clamp air filter 1 1 1
AM 1211 23 Controller -- -- 1
8 39 2295 15 Nut flanged 1 1 1
9 39 0062 04 Screw M6 1 1 1 18 BA 1220 62 Clamp 1 1 1
10 AA 1211 28 Assly. integral duct comp. 1 -- -- 19 AB 1210 17 Clamp 1 1 1
AF 1214 18 Assly. integral duct comp. -- 1 -- 20 AA 2311 54 Cushion for A/F Mounting 1 1 1
AM 1211 14 Assly. integral duct comp. -- -- 1
32 33
Plate No. 26 : PUMP ASSLY OIL AND OIL STRAINER Plate No. 26 : PUMP ASSLY OIL AND OIL STRAINER
5 7 5 7
6 6
3 4 3 4
17 17
18 2 18 2
14 7 8 14 7 8
1 1
16 16
10 10
12 12
9 9
11 13 11 13
19 19
15 15
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
34 35
Plate No. 27 : OIL COOLER Plate No. 27 : OIL COOLER
19 19
11 11
2 2
1 1
3 3
20 21 20 21
13 13
10 22 10 22
13 13
12 12
15 12 15 12
5 5
6 6
14 14
16 16
3 3
7 18 9 7 18 9
4 4
24 24
23 23
25 25
8 8
17 17
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
36 37
Plate No. 28 : FARE METER DRIVE UNIT Plate No. 29 : PETROL TANK & PETROL COCK ASSLY
6A 11
12 2 14
1 15
6
12
9
9 2
2
3 12
12
10 10 14
13 5 6
3 4
2
10 10 13 20 16 24/25
SER 17 30
11 ON
7 4 29
26 18
27 22 10 10 21
10
19
8
1
28 20
ON
RES
14 15 7
OFF
5 8 23
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
1 39 1587 21 'O' ring 1 1 1 1 24 1411 49 Fuel tank plastic 1 -- --
2 AA 1310 25 Fare meter housing assly 1 1 1 Includes item 3, 4 & 5 2 24 1612 97 Clip nut 3 -- --
3 AE 1310 03 Plastic bush 1 1 1 3 24 1411 38 Fuel pipe tank to cock (blue) 1 -- --
4 24 1310 08 Plug 1 1 1 4 24 1411 39 Fuel pipe tank to cock (gray) 1 -- --
5 03 1701 09 Pin 1 1 1 5 24 1411 40 Fuel tube cock to filter 1 -- --
11
2 14
1 15
9
12 9
9
2
2
12 3 5
12 11 9
10 10 14
6
4 10
3 4 2
8 7
10 10 13 20 16 24/25 1
SER 17 30 8
ON
10
29
26 18 8
27 22 10 10 21
19
6
28 20
ON
RES
7
OFF
5 8 23
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
40 41
Plate No. 31 : FRONT BRAKE LINKAGE Plate No. 32 : WHEEL CYLINDER (FRONT)
14
15 13 11
12
16 10
8
9
3
1 7
7
5 6
4
6
4 5
2
3
2
1
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
42 43
Plate No. 33 : REAR BRAKE ASSEMBLY-Auto Adjuster Plate No. 33 : REAR BRAKE ASSEMBLY-Auto Adjuster
4 5 4 5
8 8
1 3 1 3
3 3
7 7
6 6
2 9 2 9
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
44 45
Plate No. 34 : TRAILING ARM ASSEMBLY Plate No. 35 : PROPELLER SHAFT / FLANGES
12
1/4 2
3
8
6 9
3 13
10
5
8
5 4
3 11 7 10
6 1/2 10 8
12
13 9
6
14 11 5
15
7
8
7
8 9
14
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
46 47
Plate No. 34 : TRAILING ARM ASSEMBLY Plate No. 35 :
1/4 2
3
8
9
10
13
8
7 10
8
12
6
11 5
15
7
8
14
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
Note : ** To solve Oil leakage and Propeller shaft falling off issues, the flanges, propeller shaft, oil seal modified
w,e,f, March 2012
Differential oil seal, Engine flanges, Wheel flanges, Rubber buffer and Propeller shaft changes have to be done
together due to matching of oil seal ID & engine end flange OD.
47A 47B
Plate No. 36 : WHEEL ASSEMBLY Plate No. 37 : TANDEM MASTER CYLINDER
1
3
15 16
12 18
19 17
6
4 3 11
5 14
13
2
7
2
8 4
3
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
1 22 1510 44 Wheel Comp. 4 4 4 Not to Service 1 AB 1510 63 TMC comp with oil contrainer 1 1 1 KBX make
2 24 1511 10 Wheel rim assly 4 4 4 w/o tube tyre 24 1511 55 TMC comp with oil contrainer 1 1 1 Endurance make
3 21 1503 07 Tyre 4.00 x 8" 4 4 4 Not to service
4 21 1503 06 Tube for tyre 4 4 4 Not to service 2 AB 1510 69 Push rod complete 1 1 1 For AB151063 KBX make
24 1510 87 Push rod complete 1 1 1 For 24151155
48 49
Plate No. 37 : TANDEM MASTER CYLINDER Plate No. 37 : TANDEM MASTER CYLINDER
1 1
3 3
15 16 15 16
12 18 12 18
19 17 19 17
6 6
11 11
5 14 5 14
13 13
7 7
2 2
8 4 8 4
3 3
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
8 39 0761 01 Screw pan cross 2 2 2 For AB151063 KBX make 19 24 1510 79 Boot ring 1 1 1 For 24151155 Endurance
24 1510 93 Screw reservoir mtg. 2 2 2 For 24151155 Endurance
50 51
Plate No. 38 : BRAKE PEDAL Plate No. 39 : BRAKE PIPE
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
14
13
3
4
2
8/9
7 4
11
12 1
5/6
1 10
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
54 55
Plate No. 42 : CHASSIS / STEERING COVER/ GROMMET Plate No. 42 : CHASSIS / STEERING COVER/ GROMMET
2 2
3 3
5 4 5 4
6 6
1 1
9 9
15 15
7 7
8 8
10 15a
23 10 23
15a
11 12 11 12
4 4
11 11
18 18
13 17 17
16 13 16
14 14
19 26 19 26
24 24
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
56 57
Plate No. 43 : TOOL BOX Plate No. 43 : TOOL BOX
12 12
14 2 14 2
15 15
13 13
4 3 4 3
20 20
7 19 7 19
18 18
18 18
17 17
22 19 21 22 19 21
9 9
1 8 1 8
5 5
5 6 5 6
8 8
9 7 23 9 7 23
4 4
16 16
10 11 5 10 11 5
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
58 59
Plate No. 44 : FRONT MUDGUARD / HEAD LAMP HSG. Plate No. 45 : FRONT WHEEL HUB / AXLE ASSLY
14
23
5 3
11
2
22
10 4
20
21
14
8A
1 9
6
8 7 18
9 19 1
12
13
2
10
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
60 61
Plate No. 45 : FRONT WHEEL HUB / AXLE ASSLY Plate No. 46 : FRONT SUSPENSION
14
12
2
23
22
20
21 3
8A
9
5
18
19 1
1
6
4
11
7
7
2
10 10 8
10 8 9
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
62 63
Plate No. 47 : FRONT SHOCK ABSORBER Plate No. 47 : FRONT SHOCK ABSORBER
9
9 1 8
8 6
1
6 5
5 5
7
3 7
6
5
3
23
2 2
12 12
4
19 10
19 10
18
22 21
15
11 4
13 11
17 14
20 13
14
24 16
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
1 22 1511 06 Cast iron brake drum 1 1 1 1 22 1511 06 Brake drum (C. I.) 1 1 1
2 39 0001 01 Slot.csk head screw 2 2 2 2 39 0001 01 Slot csk hd screw 2 2 2
3 24 1711 37 Fr sh. absorber assly comp. 1 1 1 3 24 1711 37 Front shock absorber 1 1 1
AB 1710 44 Fr sh. absorber assly comp. 1 1 1 From chs. no. UWM97636 4 AB 1710 16 Bush 1 1 1
4 39 0422 15 Nyloc nut 1 1 1 5 AB 1710 13 Top rubber bush 2 2 2
5 AB 1710 13 Top rubber bush 2 2 2
6 AB 1710 14 Locating cup rubber bush 2 2 2 6 AB 1710 14 Locating cup rubber bush 2 2 2
7 AB 1710 15 Spacer nut spring cup 1 1 1 7 AB 1710 15 Spacer nut spring cup 1 1 1
8 39 0295 15 Hexagoan nut 1 1 1 8 39 0295 15 Hexagon nut 1 1 1
9 39 0301 15 Hexagoan nut 1 1 1 9 39 0301 15 Hexagon nut 1 1 1
10 39 0543 11 Plain washer 1 1 1 10 39 0543 11 Plain washer 1 1 1
64 65
Plate No. 48 : REAR SHOCK ABSORBER Plate No. 49 : STEERING COLUMN
3 14
12
11
13 8 9 13
11 10
8
9
10
12 1 7 7 1
4
5
16
15
6 5 2 4
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
66 67
Plate No. 50 : HANDLE BAR Plate No. 50 : HANDLE BAR
18 18
6 19 6 19
17 17
7 7
1 1
8 8
9 9
10 10
14 14
13 13 13 13
15 15
21 21
6 16 6 16
2 2
11 20 11 20
5 5
11 11
3 3
12 12
4 4
12 12
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
68 69
Plate No. 51 : HANDLE BAR SLEEVES Plate No. 52 : CONTROL CABLES
9
8 1
10
9
7 10
11
11
6 5
2
12
13 1 3
2
4 6
5
7
3 4/5
6
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
70 71
Plate No. 53 : SPEEDOMETER Plate No. 54 : WIRING HARNESS AND H.L. ASSLY
1
7
2
5 8
3 4 9
6
4
5 3
7
10
2
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
72 74 73
Plate No. 55 : FRONT LIGHT ASSEMBLY Plate No. 56 : TAIL LAMP ASSLY
2
7
6
1
4
5
2
1 3
4
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
1 AA 2010 91 Front light assly. LH 1 1 1 1 AA 2011 57 Tail light LH with lamp 1 1 1 Stop lamp 21 W
AA 2010 93 Front light assly. RH 1 1 1 AA 2011 60 Tail light RH with lamp 1 1 1 Stop lamp 21 W
2 06 2010 83 Lamp 12v 10w 2 2 2 For side indicator 2 AA 2011 61 Lens tail lamp LH 1 1 1
3 06 2010 82 Lamp 12v 5w 2 2 2 AA 2010 70 Lens tail light RH 1 1 1
4 22 2005 21 Glass 2 2 2 For BA201047 3 AC 2010 21 Packing for tail light LH & RH 2 2 2
4 06 2010 83 Lamp 12v 5w 4 4 4 For side & reverse lamp
5 AA 2012 27 Lamp 12v 18/5w 2 2 2 For stop tail
74 75 75
Plate No. 57 : SWITCHES / HORNS CABIN LIGHT Plate No. 57 : SWITCHES / HORNS CABIN LIGHT
6
1 1 3
4
3
2 2
2 2
15 21 15 21
14 14
13 5 13 5
22 22
11 11
10 10
9 8 9 8
13 13 4
6
7 7
12 12
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
}
5 AF 2011 31 On-off parking switch 1 1 1 4 pole coupler 16 39 1205 01 Chesse head screw 4 4 4 Mtg. of engine cabin light.
17 39 0375 11 Plain washer 4 4 4 N.I
6 24 2014 21 Reverse switch & Cable Assly 1 1 1 18 39 1831 12 Spring washer 4 4 4
7 AP 2010 12 Label On-off parking switch 1 1 1 (Parking) 19 39 0375 11 Plain washer -- 1 -- N.I For micro switch.
8
9
AA 2012 39
39 1698 01
Horn (DC) Transil Diode
Self tapping screw
1
2
1
2
1
2 For mounting horn
20 39 1241 01 Screw pan cross -- 1 -- }
10 39 0197 11 Plain washer 2 2 2 For mounting horn 21 AF 2011 67 Battery Cut off switch -- 1 1
22 AA 2011 71 Assly light indicator 1 1 1
23 30 2010 84 lamp 12v 2w 4 4 4
24 AF 2011 14 Cable assly. battery cut Off S/w 1 1 1 N. I.
76 77
Plate No. 58 : ELECTRICAL EQUIPMENT Plate No. 58 : ELECTRICAL EQUIPMENT
2 2
8 11 8 11
3 3
10 10
4 4
9 9
7 12 7 12
3 2 3 2
6 6
1 1
3 3
2 2
5 5
4 4
13 13
14 14
3 3
2 2
4 4
18 18
15 15
16 16
17 17
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
78 79
Plate No. 59 : BATTERY AND FUSE BOX ASSLY Plate No. 59 : BATTERY AND FUSE BOX ASSLY
9 16 9 16
2 2
6 6
1 1
4 4
11 3 11 3
10 5 10 5
EXID EXID
E E
12/14 MADE
IN IN
DIA
12/14 MADE
IN IN
DIA
14 14
13 13
8 7 8 7
18 18
19 17 19 17
15 15
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
80 81
Plate No. 60 : STARTER MOTOR Plate No. 61 : PASSENGER BODY
5
14 15
8
22 7 3
7
8 10
11
9 2
23 18 11
12 17
10 16
21
27 20 5 4
6
13
12
3
4
6 9
1
2
19
24
25 28
26
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
1 AA 1110 92 Starter motor 1 1 1 (Mitsuba) 1 52 AA03 10 Body assembly complete (ED Coated) 1 -- --
2 AA 1110 93 Fixing bkt. assly 1 1 1 (Sintered Bush length increased) 52 AF00 84 Body assembly complete (ED Coated) -- 1 1
3 AA 1110 79 Cover assly end cover 1 1 1 2 BA 2310 58 Rear door assembly 1 1 1
4 AA 1110 80 Bracket end cover 1 1 1
5 AA 1110 81 Bracket assly intermediate 1 1 1 3 39 0096 04 Bolt 2 2 2
4 39 0199 11 Plain washer 2 2 2
6 AA 1110 82 Armature assly 1 1 1 5 39 1825 12 Spring Washer 2 2 2
7 AA 1110 94 Gear shaft assly 1 1 1 6 39 0293 15 Hexagon nut 2 2 2
8 AA 1110 95 Gear shaft unit 1 1 1 7 01 1401 16 Tie rod 2 2 2
9 AA 1110 85 Brush box assly kit 1 1 1
8 39 0147 08 Split pin 2 2 2
10 AA 1110 86 Spring pinion return 1 1 1
9 22 2301 40 Handle 2 2 2
11 AA 1110 87 Circlip drive assly 1 1 1 10 39 0044 01 Screw 4 4 4
12 AB 1111 07 Yoke and magnet assly 1 1 1 11 39 1830 12 Spring washer 4 4 4
12 39 0291 15 Hexagon nut 4 4 4
13 24 2301 98 Rubber pad 4 4 4
14 24 2312 45 Knob for rear door 2 2 2
15 24 2301 76 Knob complete 1 1 1
82 83
Plate No. 61 : PASSENGER BODY Plate No. 62 : REAR MUDGUARD BUMPER AND MUDFLAP
15
14 15
8 3
22 7 3
4
10 12
12
9 2 13 11
23 18 11
14
12 17
21 16
8
27 20 5 4 8
6 6/7 10
2
13
9
3
4
1
4
3
19 2
24
5
25 28
26 1
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
84 3
85
Plate No. 63 : HOOD AND FRAME ASSLY / PACKING Plate No. 63 : HOOD AND FRAME ASSLY / PACKING
13
16 13
16
12 20 12 20
11 21 19
11 21 19
24 19
10 24 19
10
18 18
17 19 19
14 17 14
22 22
17 1 17 1
18 15 23 18 15 23
2 2
6 5 6 5
4 4
3 3
9 8 9 8
7 7
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
86 87
Plate No. 64 : WINDSHIELD AND WIPER MOTOR Plate No. 64 : WINDSHIELD AND WIPER MOTOR
10 10
7 7
24 24
24 2 3 24 2 3
1 1
7 9 7 9
4 9 4 9
13 13
5 14 5 14
10 10
11 11
20 19 20 19
6 6
8 17/18 8 17/18
12 12
14 20 14 20
15 15
21 21
16 16
22 22
23 23
20 21 13 20 21 13
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
88 89
Plate No. 65 : SEAT ASSEMBLY Plate No. 65 : SEAT ASSEMBLY
16 16
15 15
14 14
12 12
13 13
15 15
5 5
14 14
4 4
19 19
3 3
11 13 11 13
20 20
1 1
17/18 17/18
2 2
6 6
10 10
4 4
3 8 13 3 8 13
5 7 15 2A 5 7 15 2A
9 9
14 14
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
90 91
Plate No. 66 : TOOL KIT AND MIRROR
2/3
6
1
4
5
6
Qty/Veh.
No. Part No. Description Remarks
PET CNG LPG
92 93
Plate No. 85 : POWER VALVE (MINDA KIT) Plate No. 86 : MULTI VALVE ASSLY (MINDA KIT)
4 1 2 5
6 7 8
16
8
7 6
9 3
17
10 11
18
9 5 4 2 19
3
1 14 10 13 11 12 15
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
120 121
Plate No. 86 : MULTIVALVE ASSLY (MINDA KIT) Plate No. 86
Plate No. 87 : REGULATOR - VANAZ KIT
4 1 2 5 3 1
48
50
47
36 49
6 7 8 51
48
48
37 38
13 12
45 44
43 19
9 17
10 42
16 25
39
26
11 40
4
32
33 46
4 35
9 29
3 5
17 41
16
30 28
14 27
23
18 8
6 7
24 29
19 20 22 15
21 18
7 2
6
14 10 13 11 12 15
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
11 24 1213 04 Spring -- -- 1
12 59 2100 17 ‘O' ring -- -- 1
13 24 1213 05 Ring clamping -- -- 1
14 24 1213 06 Rubber washer -- -- 1
15 24 1213 07 Diaphragm -- -- 1
122 123
Plate No. 87 : REGULATOR- VANAZ KIT Plate No. 86
Plate No. 87 : REGULATOR - VANAZ KIT
3 1 3 1
48 48
50 50
47 47
36 49 36 49
51 51
48 48
48 48
37 38 37 38
13 12 13 12
45 44 45 44
43 19 43 19
9 17 9 17
10 42 10 42
39 39
26 25 26 25
11 40 11 40
4 4
32 32
33 46 33 46
4 35 4 35
29 29
5 5
41 41
16 16
30 28 30 28
14 27 14 27
23 23
8 8
6 7 6 7
24 29 24 29
4 4
20 22 15 20 22 15
21 18 21 18
7 2 7 2
6 6
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
124 125
Plate No. 88 : MULTI VALVE -30 DEG - VANAZ KIT Plate No. 88 : MULTI VALVE -30 DEG - VANAZ KIT
1 1
28 32 30 28 32 30
31 31
8 7 5 4 6 3 8 7 5 4 6 3
29 29
13 13
14 22 14 22
9 9
19 19
23 20 23 20
20 21 20 21
16 16
25 24 25 24
18 18
17 11 17 11
15 15
10 26 10 26
27 27
12 12
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
1 24 1212 40 Multivalve - assly Vanaz -- -- 1 18 59 0100 12 Screw pan Head -- -- 2 For mtg. Float kit
2 24 1212 64 Pad Conical - Multivalve -- -- 2 Not to service 19 24 1212 63 Screw -- -- 6 For mtg. Multivalve on cylinder
3 36 2440 05 Spindle with pad -- -- 2 20 36 2440 07 P.R.V. Sub assly -- -- 1
4 AF 1210 69 Washer -- -- 2
5 24 1212 66 Retainer - MV -- -- 2 21 24 1212 90 Spring Conical -- -- 1
22 24 1212 91 Elbow Swivel -- -- 1
6 59 2100 13 'O' ring -- -- 4 23 36 2440 06 N.R.V. Sub assly -- -- 1
7 24 1212 67 Knob - MFV -- -- 2 24 24 1212 42 Elbow -- -- 1
8 59 1700 07 Circlip - External -- -- 2 25 24 1213 15 Washer Copper -- -- 1
9 59 2100 14 'O' ring - MFV -- -- 1
10 24 1212 68 Filter – – 1 Part of filter kit 26 24 2013 37 Gauge Content -- -- 1
27 24 2013 38 Solenoid Coil assly -- -- 1 With harness
11 59 2100 15 'O' ring M-V Solenoid -- -- 1 28 24 1212 48 Assly seal box -- -- 1
12 36 2440 03 Filter kit-MFV -- -- 1 29 24 1212 49 Case upper -- -- 1
13 24 1212 72 Spring -- -- 1 Part of filter kit 30 24 1212 31 Lower Case -- -- 1
14 59 2100 16 'O' ring -- -- 1 Part of filter kit
15 36 2440 04 Fioat - Kit - MFV -- -- 1 31 59 2100 12 'O' ring bottom -- -- 1
32 24 1212 50 'O' ring upper -- -- 1
16 24 1212 83 ‘O’ Ring – – 1
17 24 1212 86 Plug Fusible -- -- 1
126 127
Plate No. 89 : MULTI VALVE - ZERO DEGREE - VANAZ KIT Plate No. 89 : MULTI VALVE - ZERO DEGREE - VANAZ KIT
1 1
19 22 21 19 22 21
5 6 5 6
5 23 5 23
2 3 2 3
13 13
20 20
7 7
4 4
16 16
14 8 14 8
11 11
15 15
12 12
9 9
10 10
17 17
18 18
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
128 129
Plate No. 90 : FILTER- VANAZ KIT Plate No. 91 : HOSE ASSLY.- VANAZ KIT
7
1
8 1
9
6
3 2 6
4 8
2
3 7
5 7
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
PET CNG LPG PET CNG LPG
130 131
Plate No. 92 : FILLER VALVE- VANAZ KIT
10 3 2 9 13 12 1 5 6 4 8 7
11
Qty/Veh.
No. Part No. Description Remarks
PET CNG LPG
11 24 1213 93 Knob -- -- 1
12 CX 1410 44 Steel ball – – 1
13 CX 1410 45 Spacer – – 1
132 133
Amendment Sheet (Parts Added) Amendment Sheet (Parts Deleted)
Sr.No. Part No. Description Qty. Page No. Fig.No. Sr.No. Part No. Description Qty. Page No. Fig.No.
134 135
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
136 137
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
138 139
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
140 141
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
142 143
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
144 145
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
146 147
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
148 149
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
150 151
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
152 153
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
154 155
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
156 157
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
158 159
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
160 161
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
162 163
Part Index
Figure Page Figure Page
Part No. No. No. Part No. No. No.
BA191029 2 52 DD161013 9 53
BA191051 4 71 DG141019 10 36
BA191052 5 71 DH121118 12 31
BA201023 7 78 DK101237 3 36
BA201024 12 81 DK101277 23 37
BA201025 13 81 DK101278 24 37
BA201067 5 80 DK101340 13 36
BA231038 15 87 DZ121048 14 31
BA231058 2 83 DZ141076 6 39
BB 1310 24 13 47A JA561211 10 24
BB 1310 40 14 47A JA581221 3 30
BB 1311 50 15 47A JA581314 16 31
BB121029 6A 32 JA581407 14 33
BF551613 5 21 KBUA0530 15 16
BG 1412 52 9 47 KBUC0410 18 69
BG 1412 53 9 47 KFBF6305 3 3
BG113804 14 53 LAD00035 9 21
BG113805 15 81 LAJ00001 10 21
BG131802 6 71 LCF00001 15 8
BG233002 3 56 LHC00001 13 70
CB121046 13 31 LJA00003 11 8
CM191049 5 70 LJA00003 6 30
CS141005 12 41 RA402601 6 41
CS141006 11 41
CX141044 12 132
CX141045 13 132
CX141046 9 132
DD101521 14 8
164